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雙頭選擇性波峰焊

點擊:3284  發布時間:2019/4/29 9:51:41


方案優點概述

n 一體化全功能性機型,整機內部同時有6PCB板或3治具(2PCB/治具)分別在噴霧,預熱及焊接處工作,提高機器整體產能。 All in one machine, can accommodate 6 boards or 3 pallet(2PCB/pallet, one in spray flux, one is preheating, another in soldering, get bigger production yield.

n 獨立的噴霧運動平臺與獨立的焊接運動平臺。Individual spray flux table & soldering table.

n 焊接質量高,大幅提升焊接的直通率。High soldering quality.

n SMEMA在線運輸,支持客戶進行靈活組線。 SMEMA in line connection capable.

n 全電腦控制,參數均在電腦上設定與保存。生成配置文件,便于追溯與保存。Full PC control. All parameters can set in PC and saved to PCB menu, like moving path, solder temperature, flux type, solder type ,N2 temperature etc, best trace-ability and easy to get repeat soldering quality.

增值選項功能包括:Add value options:

序號serial

名稱Item

內容Content

AVS--001

Mark點定位功能

Mark positioning

通過定位相機,在每焊接設定PCB板數量后,進行PCB 板的MARK點定位,進一步提高定位精度

With mark camera to capture mark points at PCB, so to reduce the mechanical stopping position offset.

AVS--002

波峰高度自動校正功能 Wave height calibration

通過高底位探針,在每焊接設定的PCB板數量后,平臺自動移動錫爐到指定位置進行波峰高度的校正 To calibrate the solder wave’s height after every certain PCB soldered.

AVS--003

離線編程 Offline programming

可另購離線編程軟件,在另外的電腦上實現PCB板的程序編制 To make path program and PCB menu at offline PC

AVH--004

備用錫爐(單個)

Extra solder pot

整套錫爐(波峰馬達,錫爐體,泵體,錫爐發熱體,氮氣發熱體),可與現有機器上錫爐實現互換,所有接線需采用快速插座聯接,無需接線

Whole set of solder pot for leaded solder, include wave motor, solder pot, tunnel, heater etc. Can swap between these two solder pots in short time, all wiring with quick connector, not need to do any wiring when change solder pot.

AVH--005

定制噴嘴

5個)

Customzied solder nozzle

根據客戶實際PCB板的要求,定做噴嘴,如內徑為1.5MM 2mm的細孔噴嘴,加長型噴嘴,異形噴嘴等。 According customer’s requirement to customize some solder nozzle.

機器分項說明Machine explanation

組成1:機器軟件系統:Part1: Software

n 美國公司針對我司需求開發軟件系統,我司擁有完全自主知識產權的選擇焊軟件,結合多年選擇焊使用工藝,基于WINDOWS開發的軟件功能,操作人性化與可追溯性良好。 All software system developed by company from USA, with our 8 years experience about selective soldering, base on Windows7 system, with good trace-ability.



n 可直接使用PCB圖片進行路徑編程,路徑起始點,焊接移動速度,空行程速度,Z軸高度,波峰高度等均可在電腦上設定。 Use scanned picture as background for path programming, moving speed, dwell time, empty move speed, Z height , wave height etc all programmed for different solder site.


n 焊接過程的實時顯示。通過相機輸送到顯示屏中,可對焊接過程進行觀察。Show solder process with live on camera.

n 關鍵參數的軟件完全監控,比如溫度,速度,壓力等等。Critical parameters are totally under monitoring by PC software, like temperature, speed, pressure etc.

n 可升級為自動波峰高度校正功能?稍O定間隔多少片板校正一次波峰高度。Can upgraded to be with auto wave height calibration function, to check & calibrate wave’s height after every certain pcb, so to keep a very good stability of wave.

n 可升級為帶MARK點定位以及使用定位的頻率。Can upgraded to be with Mark positioning function, to check PCB’s mark point after every certain pcb, so to be reduce the pcb’s position offset.

n 關于PCB板的選擇焊接資料全部在一個文件下保存,比如PCB板尺寸及圖片,焊接用助焊劑,焊接用焊料及錫嘴,焊接錫溫,氮氣溫度,運行路線及路線上各點對應的波峰高度以及Z軸高度等。這樣方便客戶對同一產品使用相同的焊接文件,也方便客戶進行追溯。 About PCB’s menu in soldering machine, all information will be stocked in one file. It will include PCB dimension and picture, used flux type, solder type, solder nozzle type, solder temperature, N2 temperature, motion path and each site’s related wave height and Z height etc. When customer to solder same PCB, they can get full information about how it’s done in history, also easy for trace.



n 完善的LOG功能,分三級進入機器,分別有不同的權限。同時,對機器的操作及報警有完整的記錄。 With LOG function, provide 3 level to enter software with different rights. Meanwhile, can record machine’s operation & alarm.


組成2:運動平臺系統Part2: motion system

n 自主設計全鋁鑄造運動平臺,輕量化的設計,提高運行速度的同時保證平臺的剛性。Self design motion table with cast aluminum, lighter weight with quick motion speed.



n 松下伺服驅動器與松下電機提供運動動力,配合滾珠絲桿與直線導軌進行導向,定位精確,噪音小,移動平穩。 Panasonic servo motor & driver provide stable driving power, with screw pole & linear guild rail for guidance. Precious position, less noise, stable movement.

n 移動平臺帶防塵板,防止臟物滴入到滾珠絲桿上。 With dust proof plate above motion table, so to avoid flux or solder drop to damage ball screw.


組成3:噴霧部份 Part 3: fluxing system

n 標配進口壓電陶瓷式噴射閥,僅適用于固體含量低于10%的助焊劑。 Standard equipped with imported jet valve to get precious fluxing result with small flux dot, please note flux solid content should be less than 10%.


n 助焊劑采用壓力灌貯存,保證噴霧壓力恒定,不受助焊劑多少的影響。 Flux is stocked by PP plastic pressure tank, make sure pressure stable without influenced of amount of flux.


組成
4:預熱部份 Part 4: Preheat

n 運輸上配遠紅外射燈加熱,位置可調。 At conveyor top & bottm equipped with IR preheating. Position is adjustable.

n 加熱比率可電腦調節。 Heating ratio is adjustable by PC, from 0 ---100%

組成5雙套選擇性錫爐部份 Part 5: dual solder pot

n 兩套錫爐獨立控制錫溫,氮氣溫度,波峰高度。安裝于一個平臺上,錫爐噴頭間距可手動調整。Two solder pot system with individual temperature control, N2 temperature control, wave height control. All installed in one same table. The distance between two solder pot can be adjusted.

n 錫爐溫度,氮氣溫度,波峰高度,波峰校正等均可電腦設定。 Solder temperature, N2 temperature, wave height, wave calibration etc all able to set in software.

n 錫爐內膽為鈦合金制,絕無滲漏。外置式發熱板,熱傳遞均勻。Solder pot is made of Ti, not leakage. With cast iron heater outside, robust & quick heat up.

n 錫爐均采用快速接頭連線,進行錫爐更換時無需重新接線。 Solder pot is wired with quick connector. When exchange solder pot without re-wiring required, just plug & play.

n 氮氣在線加熱裝置,保證錫爐良好的潤濕性以及減少氧化物產生。N2 online heating system, to wet the soldering perfectly and reduce the solder dross.

n 錫爐配錫液位報警。With solder level checking & alarm.



組成6:輸送機構Part 6: conveyor

n 前后導軌分別采用獨立步進電機驅動。Stepper motor drive for fixed & movable conveyor.

n 采用不銹鋼滾輪運輸,運行順暢,長期使用無磨損。同時保證錫爐噴嘴可以達到PCB的最板邊3MM處。 With stainless steel roller for conveyor, not wearable with long term usage. Also make sure solder nozzle can approach to board’s edge 3mm.

n 運輸導軌上配夾板機構,確保定位準確。 With PCB clamping system at conveyor.

組成7:機器殼體 Part 7: machine chassis

n 整機鋼結構,底部加基板以增加機器穩定性,減少震動。 Metal welding structure, with thick metal plate as base, so to reduce vibration and make machine more stable.




機器參數
Machine specs

機器型號Machine name

SEL-S32

機器總體General

機器尺寸dimension

L3002 x W1650 x H1640mm

機器總功率general power

14kw

機器運行功率consumption power

4--8kw

電源power supply

單相 220V

凈重net weight

1500KG

空氣源壓力要求required air source

3-5 Bars

空氣源流量要求required air flow

8-12L/min

氮氣源壓力要求required N2 pressure

3-4 Bars

氮氣源流量要求required N2 flow

大于4立方/小時

氮氣源純度要求required N2 purity

99.998%

抽風量要求required exhausting

噴霧上方:800---1000cbm/h

錫爐上方:600---800cbm/h

治具與 PCBcarrier or PCB

治具carrier

Necessary

過板最大尺寸max carrier size

L450 X W600MM 注:W為機器寬度方向

治具最小尺寸Min carrier size

L260 X W500MM 注:W為機器寬度方向

最大焊接面積max solder area

L400 X W260MM 注:W為機器寬度方向

PCB板板邊pcb edge

3mm以上

控制與運輸controlling & conveyor

控制系統controlling

工控機+控制器 PLC + controller

運輸寬度conveyor width

300-600MM

運輸方式conveyor type

噴霧與預熱段鏈條導軌運輸,焊錫段滾輪運輸式 Pin chain conveyor for fluxing & preheating, roller conveyor for soldering

運輸厚度conveyor thick

1----4mm

PCB運輸方向conveyor direction

從左到右水平運輸 Left to right

PCB板上凈空conveyor up clearance

50MM

PCB板下凈空conveyor bottom clearance

30MM

運輸承重conveyor load

小于5kg

運輸導軌conveyor rail

鋁軌 Aluminum rail

運輸高度conveyor height

900+/-30mm

運動平臺噴霧)Motion tablefluxing)

運動軸motion axis

X, Y

運動控制motion control

閉環伺服控制 servo control

定位精度position accuracy

+ / - 0.05 mm

機架類型chassis

鋼構焊接metal welding

松香管理Flux management

噴霧噴嘴flux nozzle

日本原產霧化噴頭 Japan Lumina

噴霧耐用性nozzle durability

不銹鋼stainless steel

助焊劑容量flux tank capacity

1L

助焊劑容器flux tank

壓力罐 pressure tank

酒精容量alcohol tank capacity

1L

酒精容器alcohol tank

壓力罐 pressure tank

預熱部份Preheat

預熱方式preheat method

下紅外預熱, 上紅外預熱upper & bottom IR heating

預熱功率heaters power

6kw

溫度范圍temperature range

25--240c degree

運動平臺(焊錫) Motion table(soldering)

運動軸motion axis

X, Y, Z

運動控制motion control

閉環伺服控制 servo control

運動馬達motion motor

松下電機與伺服 Panasonic servo motor

滾珠絲桿ball screw

上銀 Hiwin

定位精度position accuracy

+ / - 0.05 mm

機架類型chassis

鋼構焊接 metal welding

焊錫部份solder pot

標準焊錫爐standard pot number

2

錫槽容量solder pot capacity

15 kgs /

錫料溫控solder temperature range

PID

熔熱時間melting time

20--30 Minutes

最高錫爐溫度max solder temperature

350 C

錫槽功率solder heater

1.2kw

焊錫嘴solder nozzle

小型波峰焊錫嘴nozzle dim

定制形狀customized

錫嘴材料material

合金鋼high carbon alloy

標配錫嘴standard equipped nozzle

標配5/爐(內徑2.5mm, 3mm, 4mm, 5mm,6mm )

氮氣管理N2 management

加熱氮氣N2 heater

標配standard equipped

氮氣PID控制N2 temp range

0 - 350 C

氮氣消耗/錫嘴N2 consumption

1---2m3/小時/錫嘴 1-2m3/h/pot  total: 4 m3/h

機器關鍵部件品牌Key parts

名稱name

品牌brand

品牌屬地brand belong

控制部份Controlling

工控機Industrial PC

研祥 EVOC

中國China

顯示器monitor

戴爾Dell

美國USA

控制器Controller

固高Googoltech

中國China

定位相機position camera

東芝Toshiba

日本Japan

固態繼電器SSR

佳樂Carlo

瑞士Swiss

中繼box relay

ABB

瑞士Swiss

開關電源switch

明緯MeanWell

中國臺灣TaiWan

斷路器contactor

ABB

瑞士Swiss

交流接觸器AC contactor

ABB

瑞士Swiss

方型光眼sensor

基恩士Keyence

日本Japan

光纖傳感器fiber sensor

基恩士Keyence

日本Japan

運動部份Motion parts

伺服電機Servo motor

松下Panasonic

日本Japan

伺服驅動servo driver

松下Panasonic

日本Japan

步進電機stepper motor

步科Kinco

中國China

步進驅動stepper driver

步科Kinco

中國China

滾珠絲桿ball screw

上銀Hiwin

中國臺灣China TaiWan

直線導軌linear guild

上銀Hiwin

中國臺灣China TaiWan

氣動部份Pneumatic

壓力傳感器Pressure sensor

SMC

日本Japan

氣缸Air cylinder

亞德克AirTAC

中國臺灣China TaiWan





公司地址:重慶市南岸區茶園新區江橋路9號

聯系人:周先生   電話:15922631128  EMAIL:308826162@qq.com

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